Dog Kibble Abinci extruder
Ana yin busasshen abincin kare ta hanyar amfani da abin fitar da abinci wanda kuma aka fi sani da injin abincin kare. Wannan taƙaitaccen taƙaitaccen tsari ne. An haɗa saitin kayan aiki a cikin mahaɗin. Saitin sinadaran ya ƙunshi duka jika da busassun sassa waɗanda aka gauraye su zama ɗanɗano kullu.
Kyawawan Kwarewa
Our aiki tawagar sun dandana fiye da shekaru 10 a kan extrusion aiki.It ne daya na musamman ne tsunduma a cikin tagwaye - dunƙule da guda dunƙule abinci fadada inji Enterprises, kamfanin tare da bincike da kuma ci gaba, samar, tallace-tallace na kowane irin inji da kuma cikakken sets na kayan aiki ga babban kasuwanci, ta kamfanin kawo tare masana'antu gwani tawagar aiki shekaru goma, ba kawai a cikin mafi kyaun mafi kyawun fasaha na samar da kayan aikin fasaha, don haka ci gaba da bincike na fasaha na abokin ciniki, ci gaba da bincike da fasaha na samar da kayan aiki. zuwa kasuwa yana jagorantar abinci.
Faɗin Samfurin
Samfuran mu na musamman:Abun ciye-ciye abinci extruder, kifi abincin inji, kare abinci inji, Pet abinci inji, puff abun ciye-ciye, core cika abun ciye-ciye inji, Masara Puff abun ciye-ciye Extruder, Pet chews abinci, Pet abun ciye-ciye, masara flakes samar line, lab twin dunƙule extruder, tagwaye dunƙule extruder, biyu kunci extruder, inji sokin soyayyen abinci, inji sokin soyayyen abinci, inji sokin sokin abinci injin nugget, layin samar da kayan abinci na pellets, da sauransu…
Kyakkyawan Sabis na Abokin Ciniki
Shigarwa + horo:Bayan bayarwa, bisa ga bukatun abokin ciniki, bayan{0}ma'aikatan sabis na tallace-tallace za su isa wurin da abokin ciniki ya keɓe, don shigar da kayan cikin lokaci.
Sabis + bin diddigi:Bayan{0}ma'aikatan sabis na tallace-tallace suna buƙatar yin bincike na gaba{1} na kowane abokin ciniki da ke da alhakin amfani da kayan aikin su, da gudanar da cikakkun bayanai da matsalolin da aka yi niyya don warwarewa.
Abincin kare a cikin abincin dabbobi, ana amfani da shi a wurare da yawa, ciki har da abincin ciye-ciye na dabbobi, abincin ciye-ciye, sandunan haƙori, kulli, kashi mai matsa lamba, foda mai gina jiki (ruwa), abincin kare abinci mai ƙarfi, busasshen abinci, abinci mai ɗanɗano, abinci mai ɗanɗano, gwangwani, da dai sauransu. Domin haɓaka aikin sa na gina jiki, tsarin kumburi yana ɗaya daga cikin manyan hanyoyin.
Yi amfani da tsarin busawa (Kare abinci extruder) don yin manufar abincin kare:
Don inganta jin daɗin abincin dabbobi;
Don canza ko inganta darajar sinadirai na abincin dabbobi;
Don inganta narkewar abinci na dabbobi da ƙimar sha;
Canza tsari da tsarin abincin dabbobi, yana sauƙaƙa ciyar da dabbobi;
Canza abincin dabbobi daban-daban alamomin sinadirai, kamar: don rage ruwa don samar da rayuwar shiryayyen abinci, yana da amfani ga ajiya;
Canza yawan abinci mai yawa, granulation extrusion, briquetting don ƙara yawan yawan abinci;
Don kashe nau'in mold, Salmonella da sauran abubuwa masu cutarwa, inganta lafiyar abincin dabbobi, kiwon lafiya;
Injin Abincin Kare Kibble - Yadda ake yin Busashen Abincin Kare
Saboda dorewar kuɗi da kasuwa mai girma don cikkaken abincin kare da aka sarrafa, busasshen tsarin samar da abinci na kare ya kasance mai ladabi kuma an sanya shi mafi dacewa ga bukatun abinci na kare. Ana yin busasshen abincin kare ta hanyar amfani da abin fitar da abinci wanda kuma aka fi sani da injin abincin kare. Wannan taƙaitaccen taƙaitaccen tsari ne.
An haɗa saitin kayan aiki a cikin mahaɗin. Saitin sinadaran ya ƙunshi duka jika da busassun sassa waɗanda aka gauraye su zama ɗanɗano kullu.
Danshi kullu ana dumama shi a cikin wani kwandishan da aka riga aka girka- Wannan yana cikin shirye-shiryen gabatar da shi ga injin abincin kare.
Ana gabatar da kullu a cikin mai fitar da kayan abinci inda yawancin dafa abinci ke faruwa a cikin matsanancin zafi da matsa lamba. Da zarar kullun ya dahu yadda ya kamata sai a tilasta shi a yanka a yanke shi ya siffata shi kanana. Sannan ana barin ƙananan guntun su yi sanyi a ƙarƙashin daidaitaccen matsin iska daga ƙarshe suna samar da kibble.
Kibble sai a bushe a cikin tanda. Wannan matakin yana tabbatar da abun ciki na danshi ya kasance ƙasa da 10%
Lokaci na sanyi na ƙarshe yana biye kafin a wuce kibble ta hanyar feshi wanda ke ƙara dandano. Yin feshin na zaɓi ne ko da yake yana ƙara ƙima ga samfurin.
A ƙarshe an shirya kibble. Madaidaitan fakitin sun fito daga kwalaye masu auna fam guda zuwa manyan jakunkuna na fam 40-50.
Ka'idodin sarrafa Abinci na Dabbobi da Yiwuwar
Kera busasshen abincin dabbobi ya ƙunshi matakai iri ɗaya da sauran kayan abinci da aka sarrafa. Mafi yawan aikace-aikacen da ake amfani da su don shafa busassun busassun abinci na dabbobi ko magungunan dabbobi sun haɗa da yin shafan mai na ruwa mai ƙima, sannan ƙara narkar da ruwa ko narkar da abinci, kuma a ƙarshe, shafa narkar da foda.
Saboda nau'ikan samfura iri-iri, akwai zaɓuɓɓukan tsarin suturar abinci na dabbobi da yawa, gami da ci gaba da digon rufi, centrifugal, nauyi, haɗawa, da tsarin ciyar da dunƙule, dangane da ƙayyadaddun samfuran samfuran da masana'anta ke so.
Maɓalli na ƙa'idodi don ci gaba da rufaffiyar ganga - tushen rufi shine lokacin zama na samfur, daidaiton faɗin gadon samfur, da zurfin tsayin drum. Wata mahimmancin ƙa'idar ƙira ita ce amfani da mai zaman kanta, faɗaɗa ruwa da wuraren busassun aikace-aikace. A cikin wannan misalin akwai yankuna huɗu masu zaman kansu, ɗaya ga kowane samfurin ruwa; yankin canji; da busassun sashi aikace-aikace yankin. Waɗannan yankuna suna ba mu damar yin amfani da ruwa da busassun ƙari a wurare da yawa a kan tsayayyen nisa na tafiye-tafiyen samfur maimakon gabatar da su a wuri guda na lamba. Lokacin da aka sanya shi da kyau a saman samfurin tushe yayin da yake tafiya cikin ganga, murfin kowane yanki na samfurin zai iya daidaita daidaitaccen adadin ruwa da busassun kayan abinci.
Tufafin Drum
Girman ganga an ƙayyade ta yawan samfurin da za a shafa, yawan samfurin, da adadin ruwa da busassun aikace-aikacen da ake buƙata. Diamita na ganga sun bambanta tsakanin 30-72" (76-183cm) a diamita kuma cikin tsayi daga 96-180" (244-457cm). Ingantattun ganguna masu rufi da kyau sun ƙunshi jirage samfurin kwance waɗanda aka ƙera don ɗagawa a hankali da ninke samfurin yayin da ganga ke juyawa. Drum ɗin yana aiki a ɗan raguwa zuwa fitarwa don ba da damar samfurin ya yi tafiya cikin ganga. Mazugi mai shigowa yana jagorantar samfurin zuwa cikin silinda mai rufi kuma yana hana zubewa yayin da juzu'i ke aiki azaman weir don taimakawa sarrafa gadon samfurin da lokacin zama.
Fa'idar hanyar ganga mai rufawa ita ce ikon sa don sarrafa lokacin zaman samfur da bayyanar yanki na samfur. Ɗagawa da naɗewa na samfur cikin tsayin ganga yana tabbatar da cewa kowane yanki an kawo shi saman ƙasa akai-akai don aikace-aikacen da aka yi niyya na ruwa da busassun sutura. Wannan hanyar fallasa da faɗaɗa aikace-aikacen yankin shafi ya fi aminci fiye da sauran digo - ta hanyoyin shafa wanda ke faɗowa samfurin a tsaye ta wurin tuntuɓar guda ɗaya sannan a dogara ga tsarin haɗawa bayan samfurin{3}}zuwa{4}}samfuri. Hanyar ganga mai rufi tana tabbatar da daidaito, samfur mai rufi daidai. Lura cewa ingantacciyar ƙarewar samfur mai rufi yana buƙatar madaidaiciyar kwararar samfurin tushe a cikin ganga.
Ci gaba da rufaffiyar tsarin ganguna suna nuna hazo/tarin kura ko kuma cikakkun ganguna masu rufewa don hana fallasa ma'aikatan shuka ga ruwa da busassun sinadaran. Mai tarawa na waje kuma yana cikin tsarin ragewa. Ana ba da shawarar tsaftace{2}}a cikin{3}} wurin yin kumfa da sandunan feshi don sauƙin tsafta a ƙarshen gudu.
Tsarin Rufe Ruwa
Yayin da kibble ko magani ya shiga cikin ganga mai rufi, na farko na ruwa biyu, ana shafa mai/mai. Farashin aikace-aikacen yawanci ya bambanta tsakanin 2-10% ta nauyin kayan aikin tushe. Ana yawan amfani da kitsen kaji kuma ana dumama shi zuwa kewayon 120-140 F (digiri 49-60) kuma yawanci ana yin shi a cikin ruwa ko tankin tururi. Ana amfani da mahaɗar da aka ɗora a ciki don tayar da hankali. Da zarar a zafin jiki, ana canja wurin samfurin zuwa tanki mai amfani da ke ba da samfur ga nau'in feshin mai.
Ana amfani da famfon samar da samfur mai inganci don cire samfur daga tankin wadata mai zafi kuma don canjawa wuri zuwa nau'in. Ana amfani da bawul ɗin hanya uku{1} da ke wurin manifold don samar da madaidaicin magudanar kitsen da za a shafa. Bugu da kari, an haɗa na'urar kwararar samfurin ruwa don tantance ƙimar. Lokacin da aka sami yanayin tsayawa ko tsayawa yayin samarwa, hanyar bawul ɗin hanya guda uku{4} tana karkata kuma tana ci gaba da zagayawa mai ta cikin madauki har sai an dawo da samarwa.
Fat ɗin mai / mai da yawa yana fasalta nozzles da yawa na fesa a cikin jerin tare da bututun ƙarfe na farko da ke ~ 8" (20cm) daga farkon drum. Tsawon yankin shafi na ruwa ya bambanta dangane da girman ganga amma yawanci 24-36" (61-91cm) tsayi. An sanya manifold a daidai tsayi da kusurwa don niyya samfurin da ke tafiya a cikin ganga da ke ƙasa, kuma yana taimakawa iska da kuma kashe nozzles - kashe nozzles ɗin da ake so. Yin amfani da babban ƙara, ƙaramar iska yana guje wa karkatar da mai. Kowane bututun ƙarfe yana samar da tsarin feshin diamita na kimanin 6-8" (15-20cm), kuma nozzles ɗin za'a iya jujjuya su kuma a kashe su tare da manifold don mafi kyawun ɗaukar hoto. Kowane bututun bututun ya haɗa da taron piston na ciki wanda ake amfani da shi azaman tabbataccen rufewa don jiran aiki ko ƙarshen yanayin gudu. Hakanan, piston yana aiki azaman tsattsauran hanyar samar da bututun ruwa. Bawul ɗin solenoid yana sarrafa iska a ɓangarorin piston ɗin don daidaita yanayin kunna piston ɗin ana yin tsaftataccen zagayowar, yana ɗaukar kusan kashi ɗaya kawai na sakan ɗaya, kuma baya tsoma baki tare da tsarin rufewa.
Bayan an yi amfani da kitsen mai ruwa, nau'i na biyu da aka ajiye a cikin ganga yana amfani da narkar da ruwa. Matsakaicin aikace-aikacen narkewar ruwa yawanci ya bambanta daga 2-4% ta nauyin kayan aikin tushe. Wannan samfurin kuma yana zafi, zuwa kewayon 90-120 digiri F (digiri 32-49). Daban-daban da tsarin aikace-aikacen sun yi kama da samfurin mai mai ruwa da aka kwatanta a sama.
Ana yawan hawa manyan taruka masu yawa don fitar da tarukan trolley don sauƙin tsafta.
Tsarin Rufaffen Busassun
Bayan an yi amfani da suturar ruwa, samfurin yana tafiya ta hanyar ɗan gajeren yanki na kimanin 18 "(46cm). Yankin sauyawa yana raba tsarin tsarin ruwa daga busassun busassun busassun foda. Yankin sauyawa yana ba da damar samfurin tushe don shayar da narkewa kafin busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun busassun bushewa ko palatability haɓakawa yawanci ana amfani da su a 1.0-1.5% ta nauyin samfurin tushe don samfurori na 2-3% don samfurori na 2-3%.
Tsarin busassun busassun ya ƙunshi kayan aiki guda biyu, injin auger{0} tushen foda da mai rarraba busasshen kayan masarufi. Mai ciyar da foda yana fasalta hopper wadata samfura, taron tayar da hankali na ciki, ingantacciyar ƙaura, da bututu mai rarrabawa. Ana ƙaddamar da fitarwa na foda ta hanyar saurin gudu da rabo na motar motar da taro na gearbox. Dangane da shimfidar wuri, ana iya hawa mai ciyar da foda don ɗaukar sel don sarrafa gravimetric da tabbatar da foda.
Ana ajiye mai ciyar da foda a waje kuma a tsaye a ƙarshen fitar da ganga mai rufi. The dispensing tube adibas samfurin a kan mashiga na scarf farantin rarraba, wani 6" (15cm) fadi vibratory conveyor tare da madubi gama da wani son zuciya{3}}yanke tiren da ya shimfiɗa a cikin shafi drum. The metered narkewa foda tafiya saukar da tsawon daga cikin tire da kuma wuce a kan wani hadedde weir cewa baza foda a fadin da nisa daga cikin foda na musanya. Kamar yadda tire ke tafe zuwa ƙarshen fitarwa, ana samar da labulen narkar da 24-48" (61-122cm) labule (ko yanki mai bushewa) yana ba da damar yin amfani da foda a hankali a kan samfurin da aka rufe. Ana ɗora mai rarraba farantin gyale akai-akai zuwa taron trolley ja don sauƙin tsaftacewa yayin tsafta. Bayan an yi amfani da busassun kayan yaji, ƙarewar samfurin da aka rufe yana fitowa daga tsarin sutura, a shirye don shiryawa.
Abincin Dabbobin Dabbobi - Menene Haƙiƙanin Illar Extrusion?
Extrusion yana ɗaya daga cikin nau'ikan da aka fi amfani dashi lokacin da ake samarwa da kera abincin dabbobi. Duk da kasancewa a kasuwa tsawon shekaru da yawa, har yanzu masana'antar na fuskantar ƙalubale don warwarewa don samar da ingantaccen abinci ta fuskar ƙoshin abinci da ingancin abinci.
Dalilin da ya sa aka yi amfani da wannan hanya sosai shine saboda iyawarta wajen haɗawa, lalatawa, sterilizing, da rubutu iri-iri na abinci da sinadarai da ake amfani da su a cikin tsarin abinci. Kamar yadda muka sani, haɗuwa da zafi, matsa lamba, lokaci, zafin jiki da kuma juzu'i na inji shine mabuɗin tsari. Don haka bari mu bincika tasirin tsarin extrusion akan Abincin Abinci.
Sakamakon extrusion akan sitaci
Tsarin abinci na dabbobi yawanci yana ƙunshe da sitaci kusan 50%, wanda aka samo asali daga hatsi. An shirya sitaci da aka samo a cikin hatsin hatsi a cikin nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan lu'u-lu'u-crystalline ko amorphous a cikin endosperm. Extrusion dafa abinci na iya haifar da kumburi da karyewar hatsin hatsi, gyare-gyaren sifofin crystalline, haɓakar solubility a cikin ruwan sanyi, da rage danko na sitaci da ɓarna ko cikakkiyar sakin amylose. da kuma amylopectin. Lokacin da aka aiwatar da tsarin extrusion tare da ƙananan abun ciki na danshi, ana iya canza sitaci granules ta hanyar aikace-aikacen zafi. Wannan yana haifar da asarar tsarin crystal da granular shear, wanda ke haifar da samuwar lokaci mai kama da juna da ake kira sitaci narkewa ko gelatinization.
Wannan gelatinization yana rinjayar danko na cakuda da abinci kuma, sabili da haka, halayen jiki da sinadarai na extrudates. Babban gudun dunƙule (400 rpm) yayin samar da abinci na dabbobi an nuna don rage danko.
A lokacin extrusion na sitaci, dalilai kamar zazzabi, matakin zafi kafin extrusion, abun ciki na amylose da lipids, na iya haifar da gyare-gyaren tsarin sitaci granules. Koyaya, waɗannan canje-canje na iya bambanta tsakanin sitaci na hatsi da dankalin turawa. Gelatinization an nuna don inganta najasa da tapioca sitaci narkewa, amma ba a ga wani tasiri a kan narkewar sitaci alkama, misali, da aka gani.
Sauran nazarin sun nuna cewa retrograde starch (AR3) a cikin wasu abinci yana cikin sauƙi a cikin babban hanji, yana samar da gajerun acid fatty acids {{1} sarkar; amma ba duk sitaci na baya ba ne daidai suke da haifuwa, kuma a cikin waɗannan lokuta ana ganin haɓakar lafiyar hanji, raguwar lokacin wucewa da ƙaruwar nauyin najasar dabbobi.
Sakamakon extrusion akan lipids
Ƙimar abinci mai gina jiki na lipids daga tushe irin su tallow, kitsen kaji, man kayan lambu, da mai na ruwa za a iya shafa a lokacin extrusion sakamakon hydrogenation, isomerization, polymerization, da kuma lipid oxidation tafiyar matakai.
Yawan oxidation yana shafar abubuwa da yawa, irin su nau'in mai da abun ciki, zafi da matakin fadadawa. Fat unsaturation yana ƙara ƙalubalen kiyayewa da kyau.
Bugu da ƙari, wasu abubuwan gano abubuwa kamar baƙin ƙarfe, da kuma amfani da antioxidants na halitta na iya taka muhimmiyar rawa a post{0}}extrusion oxidation.
A cikin bincike daban-daban, ba a ga wani tasiri akan narkewar abinci ba a lokuta da aka samar da hadaddun lipid yayin extrusion. A nasu bangaren, lipase mara aiki da lipoxidase, idan sun kasance a cikin abinci, suna haifar da ƙarancin oxidation na fatty acid.
Sakamakon extrusion akan furotin
Bangaren furotin na abincin dabbobi yawanci ya ƙunshi kashi 25 zuwa 70% na busasshen busassun. Sakamakon extrusion akan bangaren furotin na iya zama da amfani ko lahani ga halaye masu gina jiki na abinci.
Amma ga sakamako masu kyau, ƙarancin ƙima na sunadaran suna iya sa su zama masu sauƙi ga enzymes kuma don haka inganta narkewar su. Abubuwan da ba a so na maganin zafi sun haɗa da lalata da lalatar amino acid, lalata haɗin gwiwa tsakanin peptides da ƙarin{1} peptides, da adadin wasu sinadarai.
Nazarin daban-daban sun gano cewa tsarin extrusion ba ya shafar narkewar danyen furotin a cikin abinci na kare da cat. A gaskiya ma, idan an yi daidai, extrusion yana inganta matakin rashin kunnawa na masu hana protease a cikin gari na alkama kuma don haka yana ƙara haɓakar sunadarai na legumes. Bugu da kari, an yi nazari kan tasirin sarrafa nau'ikan furotin da shuka iri-iri kan narkar da karnuka, kuma an bayyana cewa, cin abinci tare da fitar da abinci, har ma da kayan lambu daban-daban a matsayin tushen furotin, ya ba da isasshen matakan gina jiki da amino acid. narkewa.
Sakamakon extrusion akan bitamin
Yawancin bitamin suna kula da maganin sinadarai. Kwanciyarsa ya dogara da tsarin sinadarai na kowane bitamin da ake tambaya kuma ana iya ragewa ko canza shi ta hanyar ɗaukar zafi, haske, oxygen, danshi da ma'adanai.
Vitamins sun bambanta sosai a cikin tsari da tsarin sinadaran, don haka zaman lafiyar su a lokacin extrusion yana canzawa. Duk da haka, da aka sani extrusion effects ne mafi korau fiye da a wasu lokuta, yafi ga bitamin na kungiyar B, A da E.
A cikin abincin dabbobi, an nuna dafa abinci na extrusion yana da lahani ga tattarawar bitamin, tare da oxidation shine babban hanyar lalata. Yanayin zafin jiki na tsarin extrusion na iya zama muhimmiyar mahimmanci don riƙe da bitamin, tun da yake an gano cewa a cikin extrusion tare da yanayin zafi tsakanin digiri 130-135 yana haifar da hasara mafi girma fiye da yanayin zafi na kimanin digiri 107.
Abubuwan da za a yi la'akari da su Lokacin Zabar Kayan Kayan Kayan Abinci na Kare
Zaɓin injin da ya dace don yin abincin kare shine yanke shawara mai mahimmanci. Ga wasu abubuwan da yakamata kuyi tunani akai:
Abin da za a Nemo Naman Kashi Nama Nama don siyarwa
Lokacin da kake tunanin samun na'ura don yin abincin kare, akwai wasu abubuwan da za a bincika. Dubi yadda sauƙin amfani da tsabta yake. Ka yi la'akari da girman da yawan abincin da zai iya yi. Hakanan, bincika idan ya dace da ƙa'idodin aminci.
Kwatanta Samfuran Daban-daban
Ba duk injina iri ɗaya bane. Wasu na iya samun kyawawan siffofi waɗanda wasu ba su da. Kwatanta samfura daban-daban don ganin wanda ya dace da bukatun ku mafi kyau. Wataƙila ɗayan ya fi sauƙi don amfani, ko kuma wani yana iya yin ƙarin abinci a lokaci ɗaya.
Yi Tunani Game da Kasafin Kuɗi
Kudi yana da mahimmanci, don haka yana da kyau a san nawa za ku iya kashewa. Wasu inji na iya yin tsadar gaba, amma za su iya ceton ku kuɗi na dogon lokaci. Yi la'akari da fa'idodin gaba ɗaya da nawa za ku yi amfani da shi.
Dogon fa'ida {{0}
Zuba hannun jari a injuna masu kyau kamar shuka iri ne a nan gaba. Na'urori masu inganci na iya zama ɗan tsada, amma za su iya daɗe kuma suna ba ku kyakkyawan sakamako. Yi tunani game da fa'idodin dogon lokaci{2} da kuma yadda injin zai taimaka muku akan lokaci.
Ka tuna, gano injunan da suka dace kamar ɗaukar kayan aiki cikakke ne don aiki. Ɗauki lokaci, kwatanta zaɓuɓɓukanku, kuma zaɓi wanda ya dace da bukatunku da kasafin kuɗin ku mafi kyau.
Game da Kamfaninmu
Our factory kafa a 2012. Our masana'antu factory ne fiye da 6000m², ma'aikata fiye da 60 mutum. Our aiki tawagar sun samu fiye da shekaru 10 a kan extrusion aiki. Musamman akan Sabis bayan siyarwa. Injiniyan mu ya yi aiki a cikin ƙasashe sama da 30 don sabis ɗin extrusion tukuna. Yana da daya na musamman tsunduma a cikin tagwaye dunƙule da guda dunƙule abinci fadada injuna Enterprises, kamfanin tare da bincike da kuma ci gaba, samar, tallace-tallace na kowane irin inji da kuma cikakken sets na kayan aiki ga babban kasuwanci.
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